Open Positions

Freefly Systems, Woodinville, WA (Onsite)

Position Summary:

We are seeking a highly skilled and detail-oriented Case Foam & Packaging Specialist to own the end-to-end process of manufacturing and delivering in-house case foam packaging. This role requires expertise in CNC machining, preferably on a router, as well as experience with CAM software. The ideal candidate will have hands-on assembly skills, strong organizational abilities, and excellent communication skills to interface with engineering, supply chain, and production teams.

Key Responsibilities:

• Program and operate CNC routers to cut case foam to precise specifications.
• Utilize CAM software to generate toolpaths (Fusion 360 experience is a plus).
• Assemble foam components using adhesives and other fastening methods.
• Own the entire foam packaging process, from raw stock to final production delivery of finished cases.
• Provide Design for Manufacturing (DFM) feedback to engineering to optimize designs for production efficiency.
• Set up and manage new job workflows.
• Coordinate with the supply chain team to communicate material requirements and ensure timely procurement.
• Develop and maintain clear communication channels with production to align on packaging timelines and requirements.
• Maintain a clean and organized workspace, adhering to Freefly quality standards.

Qualifications & Skills:

• Hands-on experience with CNC machining, preferably on a router.
• Familiarity with CAM software; Fusion 360 experience is strongly preferred.
• Understanding of material properties, particularly foams and adhesives.
• Ability to read and interpret engineering drawings and manufacturing specifications.
• Experience with assembly and adhesive bonding techniques.
• Strong problem-solving skills and ability to provide actionable DFM feedback.
• Excellent organizational and time management skills.
• Ability to work independently and take full ownership of processes.
• Effective communication skills to coordinate across multiple teams.

Preferred Qualifications:

• Experience in packaging design and manufacturing.
• Familiarity with ERP or inventory management systems.
• Background in a production or manufacturing environment.

Physical Requirements:

• Ability to lift and move materials up to 50 lbs.
• Comfortable working in a shop or production floor environment.

Why Join Us?

• Opportunity to take ownership of a critical manufacturing process.
• Fun working environment, not your typical, dingy, dark manufacturing floor.
• Collaborate with a skilled engineering and production team.

Compensation

• Salary Range: $40,000 - $60,000/yr depending on experience
• Medical, Dental, Vision Benefits, Paid Time Off (PTO) available

If you have a passion for precision manufacturing and want to play a key role in delivering high-quality packaging solutions, we’d love to hear from you!